Introduction
The 1.5-ton lifting cylinder 70/82-40-290-535 is a high-performance hydraulic component designed for demanding industrial and mechanical applications. Engineered by Hebei Shenghan Hydraulic Machinery Co., Ltd., this cylinder combines advanced materials, precise manufacturing, and robust design to deliver exceptional reliability and efficiency. Whether in construction, manufacturing, or automotive industries, this lifting cylinder is a critical tool for heavy-duty lifting tasks. This article explores its features, technical specifications, applications, and the company's commitment to innovation.
Product Overview
The 1.5-ton lifting cylinder is a specialized hydraulic actuator designed to handle vertical lifting operations with precision. Its model number, 70/82-40-290-535, indicates specific dimensions and configurations tailored for optimal performance. The cylinder features a grinding tube with a 70/82 inner diameter, a 40mm piston rod made of 45 carbon steel, and 303445 oil-free bearings. These components work in harmony to ensure smooth operation, minimal friction, and long-term durability. The product is coated with gray baking paint for corrosion resistance, and the oil port is standardized at G3/8, facilitating easy integration into existing systems.
Product images of the 1.5-ton lifting cylinder, showcasing its design and construction.
Key Features and Advantages
1. Robust Construction
The cylinder's body is crafted from a 70/82 inner wall grinding tube, ensuring structural integrity and resistance to wear. The piston rod, made of 45 carbon steel with a chrome-plated surface (0.02mm thickness), enhances durability and reduces friction. This combination of materials ensures the cylinder can withstand high-pressure environments without compromising performance.
2. Precision Engineering
The piston and guide sleeve are steel parts processed with high precision, ensuring smooth movement and minimal mechanical play. The use of Indel seals (a trusted brand in hydraulic systems) guarantees leak-proof operation, even under extreme conditions. These seals are designed to maintain their integrity over time, reducing maintenance requirements and downtime.
3. Customization Options
One of the standout features of this lifting cylinder is its ability to be customized according to specific application needs. Whether it's adjusting the stroke length, oil port size, or surface finish, Hebei Shenghan offers tailored solutions to meet diverse industrial demands. This flexibility makes the cylinder suitable for a wide range of applications, from automotive repair to heavy machinery.
4. Safety and Compliance
The cylinder adheres to strict safety standards, as outlined in the NIST (National Institute of Standards and Technology) guidelines for hydraulic systems. NIST emphasizes the importance of proper installation, maintenance, and material selection to ensure operational safety. The cylinder's design incorporates these principles, minimizing the risk of failure and enhancing user safety.
Technical Specifications
| Parameter | Details |
|---|---|
| Model | 70/82-40-290-535 |
| Load Capacity | 1.5 tons |
| Cylinder Tube | 70/82 inner wall grinding tube |
| Piston Rod | 40mm diameter, 45 carbon steel, chrome-plated |
| Bearings | 303445 oil-free bearings |
| Oil Port | G3/8 |
| Surface Finish | Gray baking paint |
| Customization | Available upon request |
Applications
The 1.5-ton lifting cylinder is widely used in industries requiring precise and reliable vertical lifting. Key applications include:
- Automotive Industry: Lifting engines, transmissions, and heavy components during repairs or maintenance.
- Construction Machinery: Supporting heavy loads in cranes, excavators, and other equipment.
- Manufacturing: Facilitating assembly line operations and material handling in factories.
- Marine Engineering: Lifting and positioning heavy machinery on ships and offshore platforms.
- Custom Equipment: Integrated into specialized machinery for unique lifting requirements.
Its adaptability and durability make it an ideal choice for both standard and custom applications.
Installation and Maintenance Guidelines
To ensure optimal performance and longevity, proper installation and maintenance are critical. The following guidelines, aligned with NIST standards, should be followed:
- Cleanliness: Ensure the hydraulic cylinder and surrounding environment are free from debris, oil contamination, and foreign particles. Clean the fuel tank and pipelines to prevent iron oxide or skin fragments from entering the system.
- Sealing Materials: Use non-fibrous materials like synthetic paper or velvet cloth for cleaning. Avoid hemp threads or adhesives, which can compromise the integrity of seals.
- Oil Management: Use hydraulic oil as specified by the manufacturer. Monitor oil temperature and pressure regularly to prevent overheating or pressure fluctuations.
- Structural Stability: Ensure the base of the cylinder is rigid enough to prevent bending or misalignment. The central axis of the moving cylinder must align with the load's force line to avoid lateral stress on the piston rod.
- Parallelism: Maintain parallelism between the cylinder and the moving object's rail surface, with a tolerance of no more than 0.05mm/m to reduce wear on seals and components.
Company Background: Hebei Shenghan Hydraulic Machinery Co., Ltd.
Hebei Shenghan Hydraulic Machinery Co., Ltd. is a leading manufacturer of hydraulic components, specializing in high-quality cylinders, pumps, and valves. With a focus on innovation and customer satisfaction, the company has established itself as a trusted partner for industries worldwide. Their products are designed to meet international standards, ensuring reliability, efficiency, and safety in diverse environments.
Hebei Shenghan's commitment to excellence is reflected in its state-of-the-art manufacturing facilities and rigorous quality control processes. By integrating advanced technologies and sustainable practices, the company continues to set benchmarks in the hydraulic machinery industry.
Images of Hebei Shenghan's product range, highlighting their commitment to quality and innovation.
Conclusion
The 1.5-ton lifting cylinder 70/82-40-290-535 is a testament to Hebei Shenghan Hydraulic Machinery Co., Ltd.'s expertise in hydraulic technology. With its robust construction, precision engineering, and customization capabilities, this cylinder is a reliable solution for heavy-duty lifting applications. By adhering to industry standards and incorporating NIST guidelines, the product ensures safety, efficiency, and longevity. Whether in automotive, construction, or manufacturing sectors, this lifting cylinder stands out as a critical component for modern industrial operations.
References
National Institute of Standards and Technology (NIST). (n.d.). Hydraulic System Safety and Standards. Retrieved from https://www.nist.gov
Hebei Shenghan Hydraulic Machinery Co., Ltd.. (n.d.). Product Specifications and Applications. Retrieved from https://www.hebeishenghan.com