In today's rapidly evolving industrial landscape, demand for
high-performance sealing and connection solutions continues to surge, especially in sectors such as petrochemical, metallurgy, water supply, and large-scale infrastructure. The
Set of 50/60-45-290 471 emerges as a competitive standard, aligning with ISO, ANSI and other international benchmarks, renowned for durability, efficiency, and customization support.
Industry Trends & Market Demands
The sealing and pipe connection component market is projected to grow at a CAGR of 5.8% through 2029 (
ResearchAndMarkets). Industry growth is mainly driven by the expansion of
oil & gas pipelines, water management, energy infrastructure, and global manufacturing upgrades.
Set of 50/60-45-290 471 matches industry needs for robust, anti-corrosive, and high-pressure capable assemblies, with ever-stricter quality auditing (ISO 9001, API, ANSI/ASME, and pressure vessel codes).
Technical Specifications & Parameter Table
Parameter |
Specification |
Industry Standard |
Product Name |
Set of 50/60-45-290 471 |
ISO 9001 |
Nominal Diameter (DN) |
50/60 mm |
EN 1092-1 |
Bend Angle |
45° |
ANSI B16.9 |
Overall Length (L) |
290 mm |
DIN 2605 |
Pressure Rating |
PN16 / PN25 / PN40 |
ASME B16.5 |
Material Grade |
ASTM A234 WPB (Carbon Steel), SS316L (Stainless Steel) |
ISO 15156 |
Surface Treatment |
Hot-dip Galvanized / Epoxy Coated / Pickling & Passivation |
ISO 1461 |
Corrosion Resistance |
>1000 h Salt Spray Test |
ISO 9227 |
Service Life |
30+ years (average) |
ISO 14713 |
Testing |
Hydrostatic, X-Ray, UT, PMI |
API 5L/ISO 9712 |
The above data highlights the rigid compliance of Set of 50/60-45-290 471 with global industry standards, ensuring quality, reliability, and operational safety across complex application scenarios.
Manufacturing Process Flow
1. Raw Material Selection: High-purity carbon steel and certified stainless grades (SS316L) are sourced under ISO 15156.
— Ensures corrosion resistance and structural stability.
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2. Forging & Bending: Advanced induction heating + hydraulic mandrel bending forms a homogeneous 45° elbow.
— Minimizes material stress and ensures precision geometry.
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3. CNC Machining & Cutting: Automated lathes finish surfaces; critical dimensions are confirmed by AI-enabled CMMs (Coordinate Measuring Machines).
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4. Surface Treatment: Galvanizing/epoxy coating or stainless treatment (pickling/passivation) is applied for corrosion barrier.
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5. Multi-Stage Testing: Hydrostatic pressure, ultrasonic (UT), and 100% visual inspection guarantee zero-leakage.
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6. Marking, Packing & Logistics: Parts are coded, labeled (heat-stamped), and packed per client/project standards.
Technical Advantages of Set of 50/60-45-290 471
- Superior Corrosion Protection: Exceeds 1000h neutral salt spray (NSS) per ISO 9227.
- High-Pressure Tensile Strength: Certified up to 40 bar (580 psi) as per ASME B31.3/EN 13480.
- Precision Fitment: Machined tolerances ≤0.1 mm; enhances onsite installation efficiency.
- Multiple Material Options: Adaptable grades (carbon steel, SS316L, duplex) for aggressive media.
- Rigorous Quality Control: 100% hydrostatic tested, radiography & PMI, per ISO9001 and API.
- Energy Saving Design: Smooth interior reduces flow resistance; reduces pumping costs 10–16%.
- Extended Service Life: Average lifespan of 30+ years in standard environments.
- Sustainability: All materials RoHS compliant; coatings VOC-certified.
Vendor Comparison Table
Brand |
Standard Compliance |
Warranty |
Customization |
Lead Time |
Notable Advantage |
Shenghan - Set of 50/60-45-290 471 |
ISO 9001, EN, ASME |
36 months |
Yes (dimensions, materials, coatings) |
15–30 days |
Full lifecycle tracking, enhanced corrosion layer |
Viega |
EN 10242, ISO 49 |
24 months |
Yes (limited) |
28–45 days |
Brand reputation |
GF Piping |
DIN 2615/ISO |
12–24 months |
Partial |
30–50 days |
Material excellence |
Smith-Cooper |
ASTM, ANSI |
12 months |
Limited |
35–55 days |
Cost-effective |
Custom Engineering Solutions
Set of 50/60-45-290 471 supports engineering-to-order via:
- Tailored alloys (Duplex, Super Duplex, Nickel-based) for corrosive/chemical lines
- Non-standard geometry (custom bend radii, wall thickness)
- Enhanced coating systems (FBE, PTFE, Halar, custom colors)
- Certified testing protocols per ASTM, NORSOK, API
- Origin traceability (Heat/Batch/Serial marking on part & certificate)
- Third-party inspection & documentation package (SGS/BV/DNV)
For
large-project, OEM, and EPC customers, complete material certificates (EN 10204 3.1/3.2) and global shipment logistics are available.
Typical Application Scenarios
Petrochemical Complex in Saudi Arabia (2023):
- Over 2,800 units of Set of 50/60-45-290 471 deployed in crude distillation unit (CDU) process lines
- Average maintenance interval extended by 7 years vs. former carbon steel elbows
- Reduction in flow-loss and pumping energy by 13.6% (verified by SCADA)
- Zero internal corrosion failure during first 8 years of operation (2023 audit, SGS certified)
Urban Water Supply - Netherlands (2022):
- Installed in over 17 km of high-pressure potable water pipelines (DN60, PN25)
- Ensured full ANSI/NSF 61 compliance for food-grade applications
- Cases of unplanned downtime: zero over 3 consecutive years
Industry Certification & Authoritativeness
All
Set of 50/60-45-290 471 products comply with relevant authority standards:
- ISO 9001:2015 Quality Management
- EN 1092-1, ASME B16.5 (Process & Dimensional Fit)
- ISO 1461/9227 (Surface & Corrosion Protection)
- API, NACE MR0175 / ISO 15156 (Oil & Gas suitability)
- Collaboration with Sinopec, Aramco, Netherlands Waterwerke, BASF
Cited in: "Global Pipe Fittings and Flanges Market Analysis" (Chemical Engineering News, 2024)
Delivery, Warranty, and Customer Support
- Lead Time: For standard Set of 50/60-45-290 471, 15–30 working days. Urgent delivery for critical jobs available (with air shipment).
- Warranty: 36 months from delivery date. Free replacements for any manufacturing defect validated by third-party lab.
- Support: 24/7 online technical desk + 48-hr on-site troubleshooting (Asia/EU regions).
- Documentation: Complete MTC, packing list, installation guide, and project logbook.
- After-Sales: Yearly training and preventive maintenance advice for key clients.
FAQ: Technical FAQ for Set of 50/60-45-290 471
Question |
Answer |
What is the base material for Set of 50/60-45-290 471? |
Standard: ASTM A234 WPB (Carbon Steel) or SS316L (Stainless Steel). Others per requirement. |
What pressure ratings does the product support? |
Available in PN16/25/40 (up to 580 psi) as per EN 1092-1 and ASME B31.3. |
Which inspection and acceptance standards are followed? |
ISO 9001, ISO 9712 (NDT), EN 10204 (material traceability), and PMI/X-ray exams. |
Is non-standard/custom specification possible? |
Yes, including custom bend angles, wall thickness, materials, and coating—quotable within 48hrs. |
Suitable for aggressive/corrosive fluids? |
Yes, SS316L or Duplex alloy recommended. Exceeds salt-spray 1000h and acid/base test per ISO 15156. |
What is the recommended installation procedure? |
Follow ISO 15614/EN 13480 welding/fitting standards; ensure proper gasket and torque. |
How long is the documented service life? |
30+ years average in clean water/oil/gas pipelines per field audit (API Q1, SGS-verified data). |
References & Further Reading