Welcome to an in-depth technical and business-focused review of the 1.5 ton lifting cylinder earrings 70/82-40-295-535, a flagship product in cylinder accessory engineering for modern industrial environments. Explore its market significance, structural specifications, processing advantages, supplier comparison, and real-world application data.
1.5 ton lifting cylinder earrings 70/82-40-295-535 Official Product Page »
Industry Trends: The Growth of Cylinder Lifting Components
Driven by automation, heavier loads, and rapid expansion in petrochemical, metallurgy, water treatment, and general manufacturing, robust and precise lifting cylinder earrings are a core demand. According to the Global Industrial Cylinder Market Report 2023–2030, auxilliary accessories such as earrings/eye brackets see a 6% CAGR due to reliability and safety focus in high-load applications.
Technical Specifications: 1.5 ton lifting cylinder earrings 70/82-40-295-535
This component is engineered for precise integration with multiple cylinder types. 📊 See below for consolidated technical parameters:
Specification |
Parameter |
Industry Standard |
Rated Load Capacity |
1.5 Ton (1500 kg) |
ISO 3320 / EN 13445-3 |
Model |
70/82-40-295-535 |
— |
Material Grade |
42CrMo4 (Alloy Steel), optional AISI 4140 |
ASTM A182 / ISO 683-1 |
Manufacturing Process |
Precision Forging + CNC Machining |
ISO 9001:2015 |
Surface Treatment |
Galvanized / Epoxy Coating / Custom |
ISO 9227, ASTM B117 |
Dimensions (L×W×H) |
295 × 82 × 70 mm |
OEM/Custom |
Hole Diameter |
40 mm |
Custom/Tailored |
Corrosion Resistance |
500h Salt Spray |
ISO 9227 |
Service Life |
> 60,000 Load Cycles |
ISO 19879 |
Certifications |
ISO 9001:2015, CE mark |
Third-party audit |
Manufacturing Process Explained: Crafting Excellence
1.
Raw Material Inspection
Alloy billet selection; ISO 683-1
⟶
2.
Forging / Casting
High-pressure die forging for dense structure.
⟶
3.
Heat Treatment
Hardening, tempering for toughness.
⟶
4.
CNC Precision Machining
Hole, contour, tolerance ±0.02mm.
⟶
5.
Surface Treatment
Zinc/epoxy finish, passivation.
⟶
6.
Final QC & Testing
Fatigue, load, salt spray tests. ISO 9227
⟶
7.
Packing & Logistics
Custom crates; documentation.
Each step is ISO-certified, and strict traceability is applied. Advanced CNC machining ensures precision and repeatability, while coatings enhance corrosion performance.
Discover detailed technical sheets »
Material Selection & Quality Assurance
-
42CrMo4/AISI 4140 Alloy Steel: Combines tensile strength (>980 MPa), resistance to brittle failure at low temperature, and machinability.
-
Non-destructive Testing: Each piece is UT/MT tested for internal/external defects per ANSI/ASNT Level II.
-
Dimensional Inspection: CMM checks, ensuring tolerance within ±0.02mm (critical for load transfer).
-
Surface Finish: Average roughness Ra<1.6µm, crucial for consistent friction and fit.
-
Load/Endurance Cycles: Certified to >60,000 operational cycles under 1.5T static/dynamic loading, in line with ISO 19879.
Use Cases: Industries & Scenarios
Industry |
Common Application Scenario |
Key Advantage |
Petrochemical |
Actuator cylinder end brackets in field pipeline handling |
Corrosive-resistance, high static loads |
Metallurgy/Steel Plants |
Integration with furnace lift cylinders |
Durability at high temperature |
Water Supply/Treatment |
Hydraulic positioning in multi-stage pumps |
Long service life/anti-scaling |
Construction Machinery |
Hydraulic elevator, scissor lift |
Custom-fit, safety certifications |
Mining Equipment |
Drilling rigs, elevator platforms |
Shock absorption, enhanced fatigue life |
Case Study: 1.5 ton lifting cylinder earrings 70/82-40-295-535 in Water Treatment
In 2023, a Southeast Asian water treatment contractor faced repeated failures with generic cylinder earrings due to aggressive chlorine-induced corrosion. After switching to the 1.5 ton lifting cylinder earrings 70/82-40-295-535 with enhanced epoxy+zinc surface protection, the customer reported:
- Zero premature failures after 21,000 cycles.
- Maintenance cost reduced by 37% in one fiscal year.
- Average labor downtime per fitting change dropped from 3 hours to under 45 minutes.
(Source: Technical feedback, PT. Indowater Machinery, 2024 Q1, Data on file)
Competitive Manufacturer Comparison
Attribute |
Our Product (1.5 ton lifting cylinder earrings 70/82-40-295-535) |
Average Local Brand |
Top EU Brand |
Material |
42CrMo4 Forged/CNC |
Q345 Cast Steel |
42CrMo4, EN 10269 |
Surface Finish |
Epoxy+Zinc, 500h Salt Spray |
Electroplate, 120h |
Powder coat, 700h |
Dimension Tolerance |
±0.02mm |
±0.1mm |
±0.025mm |
Certifications |
ISO 9001:2015, CE |
QC Check |
ISO, PED, TÜV |
Price/Unit (USD) |
$63 |
$52 |
$117 |
MOQ |
10 Pcs |
50+ Pcs |
1 Pc |
Typical Lead Time |
10–18 Days |
18–28 Days |
30–45 Days |
Customized Solutions: Tailoring for Application Needs
- Custom Hole/Pin Size: Fully CNC machined for accurate fitment, available with ≤ 0.01mm custom tolerance for special cylinders.
- Alternative Alloy Selection: For marine or highly corrosive settings, duplex stainless or special nickel alloys optional.
- MIS/Traceability Solutions: Each part can be laser-marked with unique serials and QR code for digital asset management.
- Batch Certification: Mill test certificates, third-party witness (per ISO 9001), traceable to raw billet.
Our engineering support team can assist in design-in, FEA validation, and on-site troubleshooting, ensuring 1.5 ton lifting cylinder earrings 70/82-40-295-535 achieves optimal performance in your exact context.
Customer Feedback & Real-World Performance
- PT. Baosteel SEA (Metallurgy): “After almost 18 months in our furnace lift, not a single instance of cracking or misalignment. QC traceability was outstanding.”
- National Water Utility, East Europe (Water Treatment): “Excellent corrosion resistance. Salt spray result 2x what common domestic brands offer. Fitment was plug-and-play.”
Certifications, Partners & Industry Recognition
- Audited & certified to ISO 9001:2015 (SGS), CE (Intertek), and annual ANSI B30 compliance testing.
- Main OEM supplier to major cylinder makers in Asia and certified supplier for European water treatment projects.
- Over 7 years non-stop supply to firms with 5+ million deployed units globally.
- Cited in China Hydraulic Engineering Standard (see: “Cylinder Accessories Safety”, HydraulicB2B Forum).
Technical FAQ: 1.5 ton lifting cylinder earrings 70/82-40-295-535
1. What material is used for 1.5 ton lifting cylinder earrings 70/82-40-295-535?
A: Standard is 42CrMo4 forged alloy steel for its balance of tensile strength and impact resistance, also available in AISI 4140 or custom-grade stainless steel for high-corrosive environments.
2. What are the installation standards and tolerances?
A: CNC machining ensures a hole and width dimensional tolerance of ±0.02mm, ready for ISO 3320 cylinder rods and mounting protocols.
3. How is corrosion resistance achieved?
A: By combining heavy-duty zinc galvanization and/or high-build epoxy, these earrings offer >500 hours salt spray resistance, per ISO 9227/ASTM B117.
4. What is the typical service life under rated load?
A: Laboratory fatigue testing confirms minimum 60,000 full-load cycles with no cracking, validated per ISO 19879.
5. Are these earrings suitable for outdoor/marine use?
A: Yes, available in special surface treatments and alloy upgrades for heavy marine, chemical, or saltwater duty—with reference installations in water treatment and offshore industries.
6. Can I request traceable batch certificates?
A: Yes, every lot is accompanied by full mill certification, heat treatment record, and optional third-party witness, fulfilling ISO or PED procurement requirements.
7. What is the usual delivery time and packaging?
A: Standard production lead time is 10–18 days per size, with customized export-grade packaging, shock-proof protection, and anti-corrosion wrap as standard.
Delivery, Warranty & Customer Support
- Peak Season Lead Time: 10–14 working days for most models, custom variants may vary (Contact for current timeline).
- Warranty Commitment: 24-month product quality warranty covers cracking, breakage, deformation under normal use.
- Technical Support: 24/7 application engineering support with English, Russian, SEA, and Spanish teams. Installation guide videos and manuals provided.
- Returns/Claims: 100% product replacement or refund guarantee for verified quality issues, with tracked feedback workflow.
Conclusion: Your Trusted Partner for 1.5 ton lifting cylinder earrings 70/82-40-295-535
With global standards compliance, advanced forging and machining, and a proven track record in demanding sectors, the 1.5 ton lifting cylinder earrings 70/82-40-295-535 stands as an industry leader for safety, durability, and performance. Whether for OEM integration or MRO replacement, you receive the benefits of efficient lead times, batch traceability, and continuous engineering support—strengthened by real-world case studies and certified quality.